Rotary furnace

Rotary Furnace based on waste heat utilization
For cast iron melting in the coming generation

Features

  • An environment-friendly furnace,with clean energy as fuel.
  • A furnace with 55% of thermal efficiency for melting by means of exhaust gas utilization.
  • A compact-size furnace suitable for small to medium size foundry shops.

The outline of technology

Rotary furnace

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Photos during operation

Outer view of rotary fuenace

Outer view of rotary fuenace(NRF8000)

Preheating1

Preheating1

Preheating2

Preheating2

Charging(exhaust gas port)

Charging(exhaust gas port)

Charging

Charging

Melting

Melting

Temperature measurement

Temperature measurement

Confirmation of components

Confirmation of components

Drilling tap hole

Drilling tap hole

Tapping

Tapping

Slag discharge1

Slag discharge1

Slag discharge2

Slag discharge2

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Achieved materials properties

Properties of the metal melted by rotary furnace(FCD450)

Mechanical properties

  • Tensile strength:469N/mm2(over 450N/mm2)
  • Elongation:21.5%(over 10%)
  • Hardness:170HB(143~217HB)

Chemical analysis

  • C:3.51 (3.3~3.8)
  • MN:0.09 (under 0.6)
  • S:0.006 (under 0.03)
  • MG:0.037 (0.025~0.06)
  • SI:2.53 (1.9~3.0)
  • P:0.044 (under 0.1)
Micro-structure
Properties of the metal melted by rotary furnace(FC300)

Mechanical properties

  • Tensile strength:339N/mm2(over 300N/mm2)
  • Hardness:229HB(over 262HB)
  • Deg.of Normality:106%

Chemical analysis

  • C:3.09 (3.0~3.5)
  • Si:1.87 (1.5~2.5)
  • S:0.06 (under 0.15)
  • CE:3.71

Charge mixture

  • PI:20%,SS:60%,RS:20%
Micro-structure

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Refractory remaking

Installation of refractories

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